AA 1. Factor 1 Earthmovinggy p Cycle Components zThe productivity cycle may be separated into six (6) Components: 1. The emission rates (or "emission factors") presented for gasoline-fueled and diesel heavy-duty trucks in this fact sheet are based on national average data representing . The manufacturing cycle time and delivery cycle time is vital in making managerial decisions. The 2.7-km-long system has demonstrated an on-line availability of 90%, has increased truck speed on adverse grades by about 10 km/hr., has shortened haul cycle time, and has . In the above example, the delivery cycle time is 18 days. Using DISPATCH production data, results were extrapolated to reveal a . Subsequently, the system's productivity in tons Before using any per-formance information in this Handbook, a complete understanding of the qualifying conditions is essential. Travel time depends on the speed limits set on the haul roads and operating speed of truck. Determine Cycle Time for all Haul Profiles with Diggers and Trucks combination Cycle Time = Talpac Travel Time + Fixed Time 9. 3.2.6 Loader Passes and Truck Exchange Time 49 3.2.7 Bucket Factor 52 3.2.8 Bucket Loads 60 3.2.9 Bucket Cycle Time 86 3.2.10 Bucket Dumping 123 3.3 MINING TRUCKS 128 3.3.1 Selection Process 128 3.3.2 Cyclic versus Continuous Haulage 129 3.3.3 Truck Types and Application 130 3.3.4 Intrinsic Truck Performance 132 View Loader-Truck Cycle Time Spreadsheet (1).xls from BCM 350 at Purdue University. Sales Management Dashboard Template. Method #3: Planning routes with route planning software. With the total cost to operate each truck at around $450 per hour, safely reducing cycle times had the potential . Before using any per-formance information in this Handbook, a complete understanding of the qualifying conditions is essential. If Match Factor = 1 is ideal condition, we can use productivity loader or hauler to . Depreciation rates and limits are set by the Tax Office. emissions from electricity BHP buys from the grid for use at our mine sites). (Note: The Results Calulation assumes 52 weeks of driver employment for the wages costs). It takes 3 min to unload the truck. Work Order Cycle Time . 2) Enter the names of your process steps in Cells G25:P25. Enter an Average Payload (Ton) of 30. It will calculate the volume increase of the material using the swell/bulking percentage from Bank to Loose volume. Now you can select the right dehumidifier matching the capacity. Although it is commonly confused with takt time, cycle time is simple to calculate and relatively easy to understand. At an average, the company spends 18 days from the receipt of customer order to the shipment of the product. The line the centre is the average cycle time across all stories. Cycle time 1 min cycle time improvement = 1) Provide freeflow communication between loader and truck operator so that each load c an be. The object is to combine the different kinds of underground transport available to produce the lowest overall cost per ton mined over the life of the mine consistent with safety. objectives such as shortest haul, minimum relative level and minimum cycle time. Results indicate congestion in these particular cases increases costs of tractor-trailers by about 15% and straight trucks by about 17%. Haul Infinity calculates travel time by applying the rimpull curve to the Axle Data full axle weight for loaded hauls, and the empty axle weight for unloaded hauls. For example, if 100 Soldiers on an M-M-M (three MRE) ration cycle were on a "2" issue cycle (where they receive two days of supply at a time), the total MREs needed would be calculated like this: This is the economic life for these haul trucks and the foundation for a rate calculation that recognized the irrefutable relationship between age and cost. Excel untuk membantu teman-teman yang sedang mengerjakan tugas perhitungan rata-rata cycle time dan match factor . This calculator will calculate the volume of excavated material using the length and width of the excavation in feet and the excavation depth from an average of four points. After the haul trucks have been loaded, the trucks transport the material out of the mine to a dumping location where the material will either be stored or further processed. The number of cycles a haulage unit can complete per hour are then determined. It is. A lifecycle spreadsheet, such as the "E3 Annual Lifecycle Cost Tool for Fleet Managers: Example," developed by E3 fleet, can help determine the optimal time replacement frame. Central to the estimation of shovel-truck fleet size is the determination of the load-and-haul cycle time. The delivery cycle time includes the wait time. The truck costing model was then used to estimate costs if the trucks were to operate with and without congestion. Statements of conditions always accompany or precede the curves or tables. A dump truck holds anywhere from 10 to 14 cubic yards of . Delay Load Factor z Size and type pf loading machine z Type & condition of material to be loaded z Capacity of unit z Skill of the loading operator Return Factors Performance ability of unit Return distance . This command is used for detailed analysis of haul routes using various haul trucks to determine either 1) the required truck fleet required to meet a target production or 2) the attainable production based on a given haul fleet. To prepare . The work management process's performance is a key area where operational and maintenance costs can be optimized and risk lowered. Even at idle the bulldozer operator is exposed to a L. eq of 96 dB(A . If you light-load or overload the truck payloads in the Trucks tab, this is used to calculate load times but does not influence the travel time. The change of mass density for one lb/yd3 from bank to loose = 4950 * 0.599 = 2965 lb/yd3. Steps to create a KPI Dashboard in Excel are as follows. min 18.91 avrg 27.89 Dump Truck 01,02,03 No Pemuatan Angkut Isi Posisi Dumping DumpingAngkut KosongPosisi Muat Total 1 82.67 196.48 32.18 39.44 111.94 37 . Added time-series data for weight and power/energy parameters for car, SUV and pickup truck to expand the . transportation of material using a system of shovels or excavators and haul trucks. Similar formulas can be created. impact on economic life output than fuel prices for a dump truck. The best thing about our asphalt calculator is that it takes care of this for you. The three main horizontal transport methods are rail, trucks, and conveyors. You have can choose from 60 minutes (100% Production) to . Cycle time includes load, travel, unloading and wait times. It is loading 1.0 m 3 logs individually at an average rate of 2 per minute. Many viewers gave me comments and suggestions about the template. Next, we index the current state (11 gal/hr & 45 sec cycle) at 100.0 in terms of cost/ton. Hauling Truck Performance: This number is equal to the time the drive will be in the truck each hour. These factors increase the cycle time of the hauling machine s. Reducing the cycle time would increase equipment effectiveness and mine output. The volume of the material changes from bank to loose, the total weight of the material from bank to loose stays the same. In Figure 2, a 5-minute work-cycle is displayed for the Caterpillar D9G . Haul Infinity calculates travel time by applying the rimpull curve to the Axle Data full axle weight for loaded hauls, and the empty axle weight for unloaded hauls. Balloon is the residual lump sum payment payable at the end of the loan (if selected to be used). Calculations: With these two data points in mind, the formula is: The fuel volatility did impact the life-cycle costs when applying the stochastic confidence levels. Based on Monte Carlo simulation sensitivity analysis results, the time factor and engine factor were found to be the most sensitive input variables to the LCCA model. With a fleet of 72 240-ton haul trucks, the mine knew they had a huge opportunity to save fuel. Therefore, the HR KPI dashboard excel template displays information such as total salary, average salary, total benefits, average age, gender ratio, permanent rate, turnover rate, and absenteeism rate. EXAMPLE: A truck is being loaded by hydraulic knuckleboom loader. Spot 5. Truck Haul - Simple. increase (1455 . 5. The Formula above is based on workload capacity * cycles per hour. This spreadsheet uses the Any Level Method (Coordinate Method) to compute the end area of the embankment or excavation at a given Station. This calculator give you that answer. Hence, estimation of optimal operating speed of a truck is important to minimize the fuel consumption. Earth fill and excavation yardage must be entered and calculated on separate spreadsheets. This command requires the user to have executed the Haul Road Manager to define the haulage . The benefits are traceable to the completion in October, 1981, of a 1,200-V overhead trolley on selected, plus-8% ramps for powering 150-mt electric-motor-wheel trucks. Import Haul Cycle from Talpac in File. This leads to (ETDT is the resource code for the Dump Truck you selected.) Check Solver Add-in and click Ok. Now, you should be able to find the Solver command on the Ribbon under the DATA tab. This paper imulates s the haulage system in order to optimize number of trucks for the overall mine production and thus the Hi, this is Mike Negami, Lean Sigma Black Belt. It's really that simple. In the above table for each individual, I have created a target for each month. and it is effective Earthmoving Machinery. Calculate Truck Needed for all Haul Profiles with Diggers and Trucks combination 10. Truck Driver Salary - Canada $45,000 - Canadian truck driver wages seem to be regionally driven, east coast provinces paying the lowest wages, while Montreal and some major western cities, pay higher rates on average. The cost of the truck is $25/hr , the driver is $18/hr , and the . The dots that surround it show how much variance from that average occurs over time. Thanks for getting me exciting about the technology in mining industry. At our Elkview steelmaking coal operation (EVO) in southeast British Columbia, an opportunity to improve efficiency by reducing haul truck cycle times was identified. Return 4. Working the other direction. EVO determined that the average haul truck cycle could be reduced. 4. Modular engineers selected a control group of roughly 1/3 of the fleet, and installed a set of MineCare trends to capture fuel consumption and engine speed while dumping. Inflation rate for adjusting lifecycle maintenance and operating costs. estimating truck fleet size carries the risk of loss of potential revenue due to production shortfalls. Dump 3. Construction Aggregate Calculator. Right click on the ETDT - Dump Truck row header and select Open Haul Calculator. Monitors consistency from your team. Speak with your financial advisor for what rate to use. Click here to download sample Financial KPI dashboard Excel template for free. 18. If you light-load or overload the truck payloads in the Trucks tab, this is used to calculate load times but does not influence the travel time. The graph provides the following insights about our haul trucks. The time per log for loading single logs is often as simple as T = a where a is the time per cycle. Method #1: How to plan delivery routes with Excel (spreadsheets alone) Method #2: How to use Excel & Google Maps to plan delivery routes up to 2000 stops. First, we need to create a Target table of each individual employee across 12 months. There are many options for each measurement - for example, length can be in inches (in), feet (ft), yards (yd), centimeters (cm) or meters (m). Typical cycle time calculation for 85t truck No. All three ways use spreadsheets, but you'll notice two of the tactics leverage the use of software as well. The modelling showed that a 2.3% average reduction in fuel use could be achieved across the four sample routes, with an increase in cycle time of 1.8%. In order to calculate this KPI, you'll need two critical pieces of information. These three options are discussed. "The starting point for a fleet's assessment of TCO should be to develop an understanding of the . haul trucks at our mine sites). Determine Cycle Time for all Haul Profiles with Diggers and Trucks combination Cycle Time = Talpac Travel Time + Fixed Time 9. Calculator can use both imperial and metric units. EARTHWORK CALCULATION SPREADSHEET The spreadsheet "Any Level Method" is used to compute the volume of earthwork. The blade is used to push, shear, cut, and roll material ahead of the tractor. Import Haul Cycle from Talpac in File. Calculating Truck Productivity (1) Analyzes the performance of 22 ton rear dump trucks being loaded by hydraulic hoe having 3 cy bucket and the hoe should be able to cycle in 20 sec. Calculating the costs. curves showing cycle times or hourly production fig-ures for Caterpillar machines under certain con-ditions. A bulldozer is a tractor unit with a blade attached to its front. Added the vehicle-cycle analysis of three medium- and heavy-duty vehicles (MHDVs) (Class 8 long-haul trucks; Class 8 short-haul combination trucks; and Class 6 pickup-and-delivery truck) with four powertrains (ICEV, HEV, EV, and FCV) . To calculate your on-time delivery rate, you just need to know your total number of deliveries and how many deliveries were delayed. 3 ACKNOWLEDGEMENTS First, I would like to thank Dr. Sean Dessureault for the opportunity to pursue graduate studies. Two laborers and a driver each will load the truck at a rate of 1.5 m3/hr . curves showing cycle times or hourly production fig-ures for Caterpillar machines under certain con-ditions. At a constant rate, your truck will paint lines on 32 miles of highway in 8 hours. For example, if you have 5 delayed deliveries in a week and 100 total deliveries, your OTD metric is 95%. Enter the width, length, thickness, and product density and hit the "Calculate" button to calculate your estimate. The cycle time of trucks affects theoretical material output rate and specific fuel . Haul Cycle Analysis. It is very easy to draw conclusions from the template provided here for download. The model calculated the cycle time (minutes) and fuel use (litres diesel per hour) for both 'standard' and 'economy' modes. To give you a real-life example, let's say your trick has a GVWR of 6,500 pounds and the curb weight is 4,000 pounds. The haul speed is 30 km/h and return speed is 40 km/h . Otherwise start with the Weight down here. NREL's Drive Cycle Analysis Tool (DriveCAT) provides drive cycle databased on real-world vehicle operationfor modeling, simulating, and evaluating advanced vehicle systems for specific applications. Determine the Total Resistance 12.5% positive grade resistance working against the truck + 2.5% positive rolling Resistance working against the truck = 15% total . If you do not know the product density, use the optional density estimator* or contact a local sales representative. You can choose one of the following three solving methods that Excel Solver supports, based on the type of . Sales Management Dashboard Template. Enter those numbers into our on-time delivery calculator to find your rate. an ideal surface earthmover that performs best at about 3 mph. Helps calculate the Cost per Unit for hauling materials using a simple calculation. You would subtract the curb weight of 4,000 pounds from the GVWR of 6,500 pounds to give you a payload capacity of 2,500 pounds. Match Factor = (A * B) / C. Note : A = Productivity hauler /unit (BCM/hour) B = Number of hauler to serve one loader. Requires consideration of haul road geometry and truck performance on grade Factor of time and distance Basic indicator of optimal grade is cycle time Distance in a mine must consider both horizontal and vertical performance parameters 60,000 50,000 40,000 30,000 20,000 10,000 0 Grade Length (ft) Slope (ft) 2 4 6 8 10 12 14 16 . Sales management dashboard template is used to analyze the sales of each and every product across the globe. Cycle Time (Tc) In calculating the time required for a construction equipment to make one complete cycle, it is customary to break the cycle down into fixed and variable components. These data represent time lengths of items during one month of shovel period. Cycle Time Measuring and Heijunka Tool << Instructions >> 1) Save this Excel file on a tablet or laptop computer that Excel is installed in. The trucks then return into the mine and the cycle repeats itself. Calculations: Cost per Unit = (Travel Time / 60) * (Truck Cost per Hour / Volume per Load) Number of Trucks. New Cycle Time Measuring Tool and Production Leveling Tool Template . Select Excel Add-Ins in the Manage box and click Go. Government of Canada - Labour Statistics, August 8, 2018. A write-off straight line based on the number of years and hours the owner expects to use the machine . simulations for four sample haul loads. Loading production is estimated by dividing the volume per cycle by the minutes per cycle. calculation of a shovel. Solving Methods used by Solver. If all other factors are constant, reducing fuel consumption would lower the cost/ton to 98.5. For this, I have applied table format in excel Table Format In Excel Excel comes with a number of table styles that you may . The total number of goods (x) produced. All you need to do is select the required units in the options and the calculator will perform the following conversions: Click here to download sample Financial KPI dashboard Excel template for free. On the Haul Calculator, select the Calculate quantity of ETDT required to complete haul in duration entered below radio button. Description Value 1. maneuvering for position at shovel (in minute) 1 2. loading time (in minute) 3 3. accelerating the loaded truck (in minute) 1 4. haulage to dumping point 1067m away (in minute) 2.5 5. decelerate and positioning for dump (in minute) 1.5 6. dumping time (in minute) 2 7. return . Main Menu; by School; . Very similar to the basic Cycle Time chart, with an average displayed. This work-cycle was done continuously, all day, in a confined area with a short uphill trip, to the dumpsite where a soil compactor was working - all contributing to the high noise exposure. More than a year ago, I published a video and template about Cycle Time and Production Leveling. The work order cycle time KPI is the time from the initialization of a work order until it is technically closed in the EAM or CMMS. Multiply the result obtained in step 7 by the total volume of the room. Thus, the following KPIs are valuable to display on HR KPI Template in tableau. Run Talpac for all Truck Type Truck Requirement Calculations Truck Requirement Calculations 8. A typical display showing the results of dozer cycle time and production is shown in Figure 4. When determining TCO for an alternative-fuel vehicle, it should be in comparison to a diesel truck, according to Patrick Couch, senior vice president of technical services for consulting firm Gladstein, Neandross & Associates. Statements of conditions always accompany or precede the curves or tables. 4. BCM 350 Excavation Loading-Hauling Cycle Time Calculation Spreadsheet Loader Fixed time (min) Basic cycle time = Study Resources. GVWR - Curb Weight = Truck Payload Capacity. The Workload Capacity = 24m3 x 100/115 where the truck volume is 24 and the Haul Factor = 15% (The material bulks up by 15% in Haulage from its native in ground state) Cycles per Hour = 60 / Cycle Time (where 60 = minutes in an hour) Scope 3 emissions are all other indirect emissions (not included in Scope 2) that occur in the value chain of the B) The effect haul distance has on loader-truck match ratio. C = Productivity loader (BCM/hour) If Match Factor > 1 is over truck/hauler, so we must use productivity loader to budgeting and scheduling. EPA, the States, and others use this model to estimate total emissions of pollutants generated by highway ve- hicles in various geographic areas and over specific time periods. Truck waiting time 0,5 hour/shift 45 Job conditions Equipment did not work due to rain, snow or fog 25 Speed loss 0,5 hours/shift 45 Propel time 4 moves/month, 2 hours per move 8 Quality loss Filling factor (%87) Shovel Bucket . Each model of bulldozer has an operating range for blade size and adjustment. It is very easy to draw conclusions from the template provided here for download. Tc = T f + T v Where:- T V =Variable Cycle Time - Variable time represents those components of cycle time related with travel time. CM 250 and CM 350 Excavation Loading-Hauling Cycle Time Calculation Spreadsheet By R. Rapp Hauler Fixed time (min) Dump time = 1.0 to 1.2-min Position time = 0.6 to 0.8-min Load time, from loader or excavator cycles to fill hauler: loader = 14.20 excavatr = 7.90 Variable time (min) RR (%) GR (%) TR (%) Distance (ft) Time (min) Loaded Job site Section #1 Section #2 Section #3 Section #4 Dump . Truck Capacity: This is data the you will input into the equipment section of the workbook This will be used to calculate the number of pass required for the excavator to fill the truck. Decide for yourself the value of monitoring and charting cycle time. 7 Tipper Truck 1,000 8 Paver 3,150 9 Hot Mix Plant 17,000 3.3 Results for productivity 3.3.1 Excavator For bucket capacity of1.5m3, fill factor 80% and cycle time of 30 seconds including loading bucket, swinging, dumping and return of bucket following calculation gave its per hour For the Haul Distance, type 5. Ch 6 Excel Worksheet (2).xlsx. Rear dump trucks with specification as follow are used to haul sandy clay material. 3) If you need more sections, click one of these buttons 4) Select a measuring method below in Cell B20. Use the Length over Time function with the Unit Length (uL) equal to 6 miles, the Duration of Production (dU) equal to 90 minutes and the Period of Production (P) equal to 8 hours. Struck, 14.7 cy Heaped 18.3 cy Net weight empty =36.860 lb ; speed 22 mph This gives the total required capacity of the dehumidifier in litres per hour at the measured room temperature. Sales management dashboard template is used to analyze the sales of each and every product across the globe. Bulldozer. Match Ratio : Is a function of the Truck and loader cycle time Variation in the cycle time of either will effect the potential production of the Truck 24.25 t/min produced continuously assessed. This is the volume of moisture content to be removed from one cubic meter. Solution. Average Hourly Rate - Truck Driver - Canada - $21.48/hr. No School. The increase of volume from bank to loose = 1 * 1.67 = 1.67 cubic yards. issue cycle (how often bulk rations are delivered). This online tool allows you to view and download drive cycle data, metrics, charts, and related publications. the ramp design, traffic on the ramps, etc. A) The increase in cycle distances contribute to increase in cycle time resulting in few load for a given time period. Calculate the most cost effective production rate for earthworks by adjusting the number of trucks required.Compatible for iOS 7 and iOS 8. swell factor = 1.67. load factor = 0.599. Trolley assisted truck haulage. . Congestion costs for other types of operations will vary depending on how much time the vehicles Scope 2 emissions are indirect emissions from the generation of purchased energy consumed by a company (e.g. Calculate Truck Needed for all Haul Profiles with Diggers and Trucks combination 10. A 10% reduction in cycle time would lower this to 40.5 seconds, which is still slightly above the industry average of 36 seconds. The truck cycle times and truck requirements are calculated using individual haulage calculating the uphill and downhill components through the use of rimpull and retard curves, stop signs and speed limiting factors.
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